Hot Air Generator Manufacturer in India for Cement Plant, Chemical Industries, Food Processing, Steel Plants

SAZ ENVIRO is a premier Hot Air Generator Manufacturer India, delivering energy-efficient, technically robust, and application-specific hot air systems to industries across the country. Whether your requirement is for gas-fired, electric, wood-fired, biomass-fired, or producer gas-fired systems, we engineer custom-designed Hot Air Generators (HAGs) that deliver consistent temperature, rapid heat-up, and low operating costs.

hot air generator manufacturer

As a trusted Hot Air Generator Manufacturing Company India, our systems are in use in industries such as spray dryers, textiles, chemical processing, powder coating, pharmaceuticals, plywood & veneer, rubber, ceramics, animal feed, and detergent drying. Designed for clean combustion, low emissions, and robust long-term service, our hot air generators deliver reliable thermal energy at desired temperatures with maximum fuel efficiency.


What is a Hot Air Generator (HAG)?

A Hot Air Generator is a thermal system that produces clean, dry hot air by indirect or direct heating methods, using a wide range of fuel sources such as gas, electricity, wood, biomass, or producer gas. It consists of:

  • Combustion Chamber / Heat Exchanger

  • Burner or Heater

  • Blowers for air circulation

  • Control System for temperature regulation

HAGs are available in direct-fired (combustion gases mixed with process air) and indirect-fired (clean air isolated from combustion gases) configurations. As a specialized Hot Air Generator Manufacturing Company India, we provide both types based on process sensitivity and temperature control requirements.


Types of Hot Air Generators We Manufacture

As a top-tier Hot Air Generator Manufacturer India, we provide the following types:


1. Gas Fired Hot Air Generator

Description:

Gas-fired HAGs are clean, efficient systems that use LPG, PNG, or natural gas as fuel. Suitable for applications requiring consistent temperature control and clean combustion.

Features:

  • Temperature range: 100°C to 800°C

  • High efficiency (up to 92%)

  • Low emissions, no particulate

  • Compact skid-mounted design

  • Fully automatic with PID control

Best For:

  • Pharmaceuticals

  • Food & beverage drying

  • Coating lines

  • Paint curing


2. Electric Hot Air Generator

🔧 Description:

Electric HAGs are ideal for cleanroom, lab, or food-grade applications requiring zero emissions and precise temperature control.

Features:

  • Temperature range: 50°C to 450°C

  • Heating elements: Kanthal A1, NiCr, SS tubular

  • Fast response time

  • Noise-free, pollution-free operation

  • Suitable for indoor installation

Best For:

  • R&D labs

  • Cleanrooms

  • Chemical blending

  • Sterile drying


3. Wood Fired Hot Air Generator

Description:

Wood-fired HAGs offer a low-cost heating solution using firewood or briquettes. Combustion is performed in a refractory-lined furnace with a shell & tube or plate heat exchanger.

Features:

  • Temperature range: 100°C to 450°C

  • Ash handling system

  • Manual or semi-automatic fuel feeding

  • Designed for rural/remote industries

  • Economical operation

Best For:

  • Plywood drying

  • Rubber curing

  • Herbal extraction

  • Agricultural processing


4. Biomass Fired Hot Air Generator

Description:

Designed to burn rice husk, sawdust, bagasse, coconut shells, or other bio-wastes. Biomass HAGs reduce carbon footprint and fuel costs significantly.

Features:

  • Temperature: 120°C to 600°C

  • Hopper-fed combustion chamber

  • Cyclone/ID fan for emissions control

  • 40–50% lower fuel cost than diesel/gas

  • Available in vertical or horizontal layout

Best For:

  • Dairy & spray dryers

  • Feed plants

  • Fertilizer drying

  • Tea industry


5. Producer Gas Fired Hot Air Generator

Description:

These HAGs use producer gas from biomass gasifiers as fuel. Used for high-volume heating with low emissions and high calorific value at a fraction of the fuel cost.

Features:

  • Temperature: 150°C to 700°C

  • Gas burner with air-fuel ratio control

  • Flame monitoring and gas safety valves

  • Integration with existing gasifier

  • Compact skid-mounted build

Best For:

  • Cement & refractory drying

  • Powder coating

  • Lime kilns

  • Industrial dryer systems


Technical Specifications Comparison Table for Hot Air Generators

Type Fuel Source Temp Range (°C) Efficiency Suitable Industries
Gas Fired HAG PNG/LPG/Natural Gas 100–800 Up to 92% Pharma, food, paint, chemicals
Electric HAG Electricity 50–450 Up to 98% Labs, sterile areas, cleanrooms
Wood Fired HAG Firewood/Briquettes 100–450 70–75% Agro, rubber, herbal, plywood
Biomass Fired HAG Agri-waste 120–600 65–78% Tea, feed, dairy, fertilizer
Producer Gas Fired HAG Producer Gas 150–700 75–88% Powder coating, ceramic, refractories

Industries that We Serve with Hot Air Generators

Industry Process Recommended HAG Type
Powder Coating Oven preheating, curing Gas Fired, Electric
Pharmaceuticals Tablet drying, granulation Electric, Gas Fired
Food Processing Drying herbs, spices, ingredients Gas Fired, Biomass
Spray Drying Dairy, detergent, chemicals Biomass, Gas Fired, Producer Gas
Plywood/Veneer Core drying, glue curing Wood Fired, Biomass
Rubber & Tyres Pre-curing, drying Wood Fired, Gas Fired
Textiles Yarn drying, fabric processing Gas Fired, Electric
Tea Industry Leaf drying Biomass, Wood Fired
Ceramics/Refractory Mold heating, clay drying Producer Gas, Gas Fired

Customization Features from SAZ ENVIRO

As a reliable Hot Air Generator Manufacturing Company India, we offer:

  • Capacities: 50,000 kcal/hr to 50,00,000 kcal/hr

  • Mounting: Vertical, horizontal, skid-mounted

  • Combustion: Manual, semi-auto, or fully automatic

  • Control: PLC + HMI, PID, SCADA integration

  • Emission control: Cyclone separators, ID fans, scrubbers

  • Safety: Flame sensors, pressure release valves, overheat trip

  • Integration: Air ducting, filters, dampers, and blower sizing


We Serve Buyers Across India

As a top-rated Hot Air Generator Manufacturer India, our HAGs are installed in:

  • Mumbai – Coating plants, pharma drying

  • Pune – Tea drying, chemical powder lines

  • Delhi – Plastic reprocessing, OEM lines

  • Nashik – Dairy spray dryers, feed mills

  • Hyderabad – Plywood & rubber drying

  • Kolkata – Ceramic tile kilns, textiles

  • Chennai – Electrical component drying

  • Bengaluru – Herbal & food extract drying


Safety and Quality Assurance

Every HAG system we build complies with:

  • ISO 9001 design practices

  • IS standard-compliant blowers and panels

  • Low NOx burner options

  • Flameproof motor/panel (on request)

  • Field calibration and burn trial before dispatch

  • CE Marking (for export customers)


Deliverables from SAZ ENVIRO

  • Technical datasheet & general arrangement drawings

  • SOP, O&M manual, and safety checklist

  • AMC and spares (on request)


Why Choose SAZ ENVIRO?

  • 20+ Years of HAG engineering excellence

  • Trusted Hot Air Generator Manufacturer India for turnkey thermal solutions

  • SCADA-ready & IoT-compatible systems

  • Pan-India delivery and installation support

  • Export-ready systems with IEC documentation

  • Responsive after-sales service


Contact the Best Hot Air Generator Manufacturing Company India

Are you looking for a Gas Fired, Electric, Wood Fired, or Biomass Hot Air Generator? Get in touch with India’s most experienced Hot Air Generator Manufacturing Company India for expert guidance and a custom quote.

Email: info@sazenviro.com
Call\WhatsApp: +91-9311805618


Conclusion

SAZ ENVIRO is the go-to Hot Air Generator Manufacturer India trusted by OEMs, industrial processors, and export-focused plants. From small-scale spray dryers to large plywood drying setups, our systems deliver efficiency, safety, and thermal control across industries. As the most dependable Hot Air Generator Manufacturing Company India, we help you reduce costs, save fuel, and increase productivity with proven heating systems.

Let’s engineer your HAG – built for performance, optimized for your process.