Parallel Plate Settlers Manufacturer SAZ ENVIRO, a leading Parallel Plate Settlers manufacturer in India since 2017 are designed to significantly enhance the effective settling area in existing clarifiers and sedimentation basins, making them an essential component in water treatment facilities. These systems offer a cost-effective way to boost the performance of gravity-based solid separation by maximizing the available surface area. When integrated into new tank designs, plate settlers can also greatly reduce the overall size of the tanks required, ensuring efficient sedimentation while minimizing space. Enhanced Settling Performance with SAZ ENVIRO Plate Settlers SAZ ENVIRO offers a range of advanced features that improve the efficiency of its Plate Settlers, ensuring superior performance compared to competitive designs. The unique, patent-pending features include advanced flow distribution systems and enhanced ease of maintenance, helping water treatment operators save time and effort. Some of the notable design features include: Optimized Flow Distribution: The parallel plates are designed with variably sized influent flow distributors, which equalize the flow throughout the entire settling zone. This uniform flow distribution is key to maximizing settling efficiency, reducing turbulence, and ensuring that solids settle out of the wastewater effectively. Dual Flow Channel System: SAZ ENVIRO Plate Settlers utilize a design where one collection tube receives flow from two adjacent channels. This configuration not only increases settling efficiency but also allows operators to inspect the plates without the need to drain the basin or remove sections—streamlining the maintenance process significantly. Robust Materials for Durability: SAZ ENVIRO constructs its lamella plates and support structures using 304 stainless steel, which is highly resistant to corrosion and wear. This ensures that the Plate Settlers offer long-term reliability, even in demanding water and wastewater treatment applications. Plate Settler Design and Operation The design of SAZ ENVIRO Plate Settlers is centered around maximizing settling efficiency while minimizing operational challenges. The system works by directing flow through multiple inlet orifices into the settling zone, where the flow moves upward through inclined plates set at a 55-degree angle from the horizontal. This inclination allows solids to settle out efficiently while the treated effluent flows upward and exits through collection tubes. Key design and operational features include: Carefully Engineered Plate Angles: The 55° angle of the plates optimizes the settling process by increasing the surface area available for solids to settle, improving separation without requiring larger tanks. Stable Effluent Collection: The effluent is collected uniformly at the top of the plate sections through strategically placed orifices in the collection tubes. This design ensures that flow remains stable, preventing any disruption that might cause resuspension of settled solids. Advanced Weir System: After passing through the collection tubes, the clarified effluent flows over specially designed weir plates connected to stainless steel collection troughs. This ensures smooth discharge and maintains the integrity of the clarified water. Applications of SAZ ENVIRO Plate Settlers SAZ ENVIRO Parallel Plate Settlers are widely applicable in various water and wastewater treatment processes. They can be used in both municipal and industrial settings to improve the performance of clarifiers and sedimentation basins. Specific applications include: Municipal Water Treatment: Plate Settlers are ideal for increasing the settling area in municipal water treatment facilities, reducing the size and footprint of new tanks, and improving the performance of existing systems. Wastewater Treatment: In municipal wastewater treatment, Plate Settlers are particularly effective in tertiary treatment processes, especially when combined with flocculation and sedimentation to remove suspended solids before discharge or reuse. Industrial Water Treatment: Plate Settlers are highly effective in industrial process water clarification, where they remove particulate matter from large volumes of wastewater. This makes them suitable for a range of industries, including manufacturing, food processing, and chemical production. Retrofit Services: For facilities looking to upgrade their existing sedimentation basins, SAZ ENVIRO offers complete retrofit services. This allows plants to improve the performance of their existing clarifiers without the need for major structural modifications, extending the life and capacity of the plant’s infrastructure. Increased Flow Capacity and Reduced Footprint One of the primary advantages of SAZ ENVIRO Plate Settlers is their ability to increase the flow capacity of water treatment systems without the need for large, space-consuming tanks. By adding Plate Settlers to existing sedimentation basins, operators can process significantly larger volumes of water without requiring additional space or costly expansions. For new installations, this means that the overall footprint of the clarifiers can be reduced by up to 90%, saving valuable space in the treatment plant. Ease of Maintenance and Operation SAZ ENVIRO Plate Settlers are designed with operator convenience in mind, featuring: Easy Access for Inspection and Cleaning: The dual-flow channel design allows operators to inspect the plates from above without needing to drain the tank or remove any plate sections, saving time and reducing maintenance costs. Hydraulic Sludge Removal: Settled sludge at the bottom of the tank is efficiently removed through outlet piping by hydraulic suction. This system is coupled with an SAZ ENVIRO Sludge Collector, ensuring thorough sludge removal and reducing the frequency of manual cleaning. Comprehensive Control Systems: For fully automated operations, SAZ ENVIRO provides complete electrical control systems tailored to the specific needs of each installation. These control systems can monitor flow rates, sludge levels, and other key parameters to optimize performance and reduce downtime. Conclusion As a leading manufacturer in water treatment technology, SAZ ENVIRO continues to innovate with its Parallel Plate Settlers, offering highly efficient solutions for sedimentation and clarifier processes. These Plate Settlers can drastically improve the performance of existing systems, minimize the footprint of new installations, and simplify maintenance, ensuring that water treatment facilities operate at peak efficiency. Whether you’re looking for a standalone modular unit or a retrofit solution for an existing basin, SAZ ENVIRO Plate Settlers provide a reliable, durable, and cost-effective solution that meets the highest standards of water and wastewater treatment performance. Explore more products for Air Pollution control and Waste Water Treatment Plants by SAZ ENVIRO: Packed Bed Wet Scrubber Manufacturer Carbon Adsorption Equipment Manufacturer Venturi Scrubber Manufacturer Flue Gas Desulfurization System Fumes Extraction System Manufacturer Cartridge Dust Collector Manufacturer Air Stripper Manufacturer Explosive Dust Collector Manufacturer Quench Towers Manufacturer Steam Stripper Manufacturer Oil Mist Collectors Manufacturer Primary Circular Clarifier Lamella Plate Vertical Clarifier Parallel Plate Settlers Manufacturer Horizontal Plate Clarifier Manufacturer Industrial Blowers Manufacturer If you are looking for best quality Parallel plate settlers Manufacturer in India for waste water treatment and sludge thickener in Mumbai, Delhi, Pune, Nashik, Bengaluru, then contact SAZ ENVIRO by filling out the contact form on the right or Call: +91-9311805618.