Multi Stage Scrubber Abu Dhabi February 8, 2025 sazenviro Post in Uncategorized A leading chemical manufacturing facility in Abu Dhabi sought a robust pollution control solution to manage hazardous emissions, including hydrogen bromide (HBr), hydrogen chloride (HCl), and hydrogen fluoride (HF) gases generated downstream of a thermal oxidizer. To address this critical need, SAZ ENVIRO, a premier multi stage scrubber manufacturer in India, was contracted to design, fabricate, and install a state-of-the-art multi-stage scrubbing system. This project was part of a comprehensive pollution control package provided by an RTO (Regenerative Thermal Oxidizer) supplier to ensure full regulatory compliance and environmental safety. Project Scope and Objectives of multi stage scrubber for Abu Dhabi Company The objective was to deploy a highly efficient multi-stage scrubbing solution capable of handling a complex mix of acidic and corrosive gases. The design required a Quench Tower and a Packed Tower Scrubber, working in tandem to achieve high removal efficiency and ensure safe emissions into the atmosphere. SAZ ENVIRO’s extensive experience as a multi stage scrubber manufacturer in India allowed them to engineer a solution tailored to the challenging operational demands of the chemical facility. Scope of Supply and Equipment Details SAZ ENVIRO provided a fully integrated system designed for a capacity of 20,000 CFM (Cubic Feet per Minute), ensuring seamless operation under high-load conditions. The detailed scope of supply included: Quench Tower Material: C-276 Hastelloy construction for superior corrosion resistance and longevity. Spray System: C-276 spray nozzles designed to rapidly cool high-temperature gases and prevent equipment degradation. Structural Support: Heavy-duty steel supports for enhanced stability and durability. Packed Tower Scrubber Material: Fiberglass Reinforced Plastic (FRP) to withstand harsh chemical environments. Packing Internals: High-efficiency packing media to maximize contact area for effective gas absorption and neutralization. Mist Eliminator: Advanced mist eliminator to remove entrained droplets and ensure clean exhaust gas. Recirculation and Fluid Handling Redundant Recirculation Pumps: Dual pump setup to ensure uninterrupted operation and system redundancy. Piping and Valves: CPVC piping and valves for enhanced chemical resistance and reduced maintenance. Instrumentation and Control pH Control System: Real-time monitoring and control to ensure optimal scrubbing performance. Chemical Pumps: Precision dosing pumps for chemical injection, aiding in neutralization of acidic gases. Instrumentation: Comprehensive instrumentation for continuous monitoring and operational oversight. Junction Box: Consolidated control wiring to facilitate streamlined electrical connections and maintenance. Ductwork and Expansion Joints Custom-fabricated ductwork and expansion joints designed to manage thermal expansion and maintain system integrity under fluctuating operating conditions. Key Project Outcomes Following the successful installation and commissioning of the multi-stage scrubber system, the chemical plant achieved significant improvements in air quality and emission control. The system demonstrated exceptional removal efficiencies for HBr, HCl, and HF gases, ensuring that the plant’s emissions consistently met the stringent environmental regulations enforced in Abu Dhabi. This project highlights SAZ ENVIRO’s capability as a multi stage scrubber manufacturer in India, showcasing their expertise in delivering complex gas scrubbing solutions tailored to high-demand chemical manufacturing processes. Why SAZ ENVIRO? As a recognized multi stage scrubber manufacturer in India, SAZ ENVIRO is committed to providing advanced pollution control technologies that cater to diverse industries worldwide. Their multi-stage scrubbers are designed to handle a variety of corrosive gases and particulates, ensuring sustainable and compliant operations for clients across different sectors. From Abu Dhabi to other global markets, SAZ ENVIRO’s engineering excellence and attention to detail make them the preferred partner for chemical plants seeking durable, high-performance scrubbing systems. This project further reinforces their reputation as a multi stage scrubber manufacturer in India capable of delivering cutting-edge environmental solutions for the most demanding industrial environments. UAE Wet Scrubber Manufacturer Toxic Fumes Extraction System UAE HCL Fumes Scrubber Installation Petro Chemical Industry Blowers Packed Bed Wet Scrubber Manufacturer